BWG is able to develop specific and unique products for individual customers. Our staff is constantly developing designs that will improve efficiencies – reducing production costs – for the whirlpool bath and spa manufacturer. From initial concept to final product out of the door, our highly skilled personnel are committed to providing you with the best possible product line that performs to world-class standards. From new product ideas to prototyping to molding and finally, production, BWG is able to deliver superior customer service with every order.
See what we can do for you in terms of special services as well.
Have a new product that needs development? BWG's Engineering Department will work with you from concept to completion to create a product to meet your exact design specifications. When you ask us for something new, R&D and Engineering will discuss the product and develop designs concepts. Once agreed upon, a prototype will be developed to prove the concept.
A rough prototype can be created to demonstrate a design concept. The design team will review the project and if approved, a prototype part is printed on our in-house 3-D printer.
The 3-D printer produces a usable ABS representation of the part within a matter of hours. This allows development time to go from weeks to days and gives us is the freedom to try new and innovative concepts without worrying about large additional costs. Once complete, the prototype part is tested for functionality and refined if necessary. The final part is then sent for customer review and feedback before it is sent to molding.
Once a prototype part is approved by the customer, the drawing is sent to our mold shop where MasterCAM software interfaces with our CNC mills and lathes. No outside mold makers are required so we are able control when a project will be completed.
Once the mold is finished it is sampled and a first article is produced. QC inspection reviews the product and, samples are reviewed by the customer, molding, assembly, R&D, engineering, design, tooling, operations, purchasing and sales prior to final approval. Once approved, the part is sent to production runs.
Our production molding machines range from 85 to 400 ton capacities and can handle shot sizes as large as 71 ounces. The machines can run most thermoplastic materials including PVC, ABS, Acetal, Acrylic, Delrin, Celcon, Polypropylene and Hercuprene. Computerized molding machines ensure consistent quality.
Need a different color, shape or size? We have flexible programs to meet any special needs that you may have.
BWG is able to offer custom services. Contact us to find out what we can do for you.
COLOR MATCHING - Our liquid color program gives us the ability to match any color.
CUSTOM PLATING - We offer polished and textured finishes in Chrome, Brass and Nickel.
DECAL APPLICATIONS - Custom decals are available upon request.
ENGRAVING - Custom engraving is available on some metal finishes.
ULTRA-SONIC WELDING - Creates strong mold bond with mating part. Fast, clean and efficient.
GLUING - Fixtures ensure proper gluing and curing cycles.
HAND ASSEMBLY - Parts are inspected for proper form, fit and function during assembly.
PUMPS - All pumps are water pressure tested for leaks and performance.
VALVES - All two and three port valves are air tested for potential leaks.
MATERIAL - PVC and ABS parts are pressure and crush tested.
PRODUCTS - Parts are available in bulk, case, kits and individual packaging.
LABELING - We offer a superior labeling and bar coding system.
STORAGE CAPACITY - 170,000 square foot facility with high bay steel racking and narrow isle hydraulic pickers.
INVENTORY - Many items are pre-boxed in standard quantities for a quick turn-around.
